I’ve had a busy few months, with what time I had to work on glass being taken up by a couple of copper-foil panel designs, so have looked forward to returning to making some bottle end suncatchers again.
I had a sheet of teal baroque stained glass that I bought many months ago, so was keen to use it with a couple of green bottle bottoms that were prepared in the usual way on a piece of 3mm clear. Heavily streaked glass like the baroque can be problematic when cutting curves across the lines and streaks. Fortunately all eight quarters went to plan, keeping the pattern running through perfectly. The black backed copper foil was soldered with K grade solder, darkened with black patina, and then polished using the graphite grate polish. Both look great hanging in the light.
I bought a small square of bullseye reeded glass about a year ago, intending to use it in a prairie style copperfoil design at sometime, but when I came to make one recently, it didn’t really work in with the other colours I picked, so I set it aside for another use. I also had a grey cathedral glass, again for another idea initially, but the two together looked good, giving a sort of black and white look, so that’s the way I decided to go.
A clear mini wine bottle bottom, rescued from a street nearby a month or two back, was picked out of the pile, and cut and prepared for foiling. Clear was the only choice to avoid any colour in the design. I centred the bottle end on the cross template, and cut a 100x100mm square of grey cathedral glass, cutting it into four, then shaping the arc around the outline of the bottle end. I then cut the reeded glass into 20x120mm strips to be able to form a border around the grey square, offsetting the corners for strength. I ground the edges a little in parts to level off to ensure a tight and neat fit when foiled, and used silver backed copper foil tape to allow a silver finish in the end to compliment the monochrome look. Soldering was completed using K grade solder, and cleaned up to give a shiny finish.
When hung in the light, the two directions of the reeded glass catches the light differently, giving an effect of four different tones across the whole design, which works very well in a monochrome way. I’m really pleased with the end result.
I had prepared a brown beer bottle bottom a month or two back, having bonded it to a clear circle and copper-foiled it ready for use, but never got round to using it. The copper-foil was starting to show the first signs of darkening and oxidizing, so I decided i had better get used up.
I had an off-cut of amber water glass big enough for a 150mm square, so set about making a regular square surround on the cruciform template around the brown bottle end centre. I cut all the pieces, but the first one ran off as I tapped it out, leaving a gap too large to solder. The “organic design” principle suggested to work around mistakes was applied, so I cut the break out and matched it on the opposite side, leaving what looked like what I can oly describe as the armour plate of a stegosaurus. It looked promising, so I cut all the others out using that as a template. I was a bit worried the end result would be a bit weak hanging, having no continuous join all around the bottle surround, but with a good strong bead on both sides, it feels very strong, and hangs fine. I finished the solder and tinned edges in copper patina, and am pleased with the result, pictured above. The colours compliment each other well, and the soft ripples catch the light really nicely, even at night.
I’ve been motoring on with the copper foil work as the course moves into it’s last week till next year. I had another Brut bottle bottom cut and prepared for use in a copper foil design, and wanted to try and push the size and weight of glass a little to see what is possible, as the previous one was good in terms of hanging despite the added weight.
I had four 100mm square coloured cathedral cup coasters kicking about not being used, and knew they were annealed glass as one corner had chipped, so could be cut. I cleaned the non-slip cushions off the bottom, and cut a centralised cruciform pattern around the bottle bottom, shaping the four coloured squares to suit, before foiling and soldering up. Because the size was now 200x200mm , and with a heavy bottle centre, I added two hanging points formed from copper wire to cope with the extra weight. It hangs well on 40mm suction hooks on a window, and the end result can be seen in the photo here.