Wooden bases part 1

Having got to grips with chopping the bottoms off bottles cleanly, and getting a very satisfactory final finish, it was time to explore a few options for a bottomless bottle, other than the hanging lights that I’ve done a few of already. Looking around for a few ideas, the combination of coloured glass bottles and wood looks good together, and there’s some good looking designs with hurricane style candle lamps using flat bases. Probably the finest ones I’ve seen have been bases on old barrel sections, but there’s also a number of tea-light holders based on driftwood and logs sections.

Floorboard section

I placed the prepared bottle centrally on the floorboard, and drew round it’s outer circumference for the outline. The inside outline can be gauged by the bottle thickness, which in this case averaged 4-5mm. At this stage, if you place your bottle over a lit candle to gauge how it will look, you will notice that the flame will soon start to struggle and dies.Routered baseYou soon work out that a channel or some other method for drawing air into the bottle is required, creating a chimney ‘drawing’ effect. You could drill a hole in the glass as low as possible, but it’s best not to weaken it too much as it’s likely to be handled a quite a lot.  You could have the base on some feet, and let it draw through some holes in the base if you prefer a less visible solution. In this case, I thought I’d start with a thin channel of about 2-3mm, and deepen it if required to allow more air to drag through. If a tea-light is the intended use, you could also add a central circle outline of around 37-38mm, which would help stop it moving off centre.
 

Floorboard light

I routed the outlines out using a Dremel rotary tool, testing the depth and width of the circles with the bottle till it was a good enough fit. Then I adjusted the router height, and increased the cut depth of the two airflow channels. Once happy enough with the overall bottle fit and airflow performance, the top and all edges were sanded and rounded down, and the wood was given a couple of coats of oak wood dye. I avoided the notion of any varnish or was, as its final use might well be in a warm fireplace, or it may be affected by the heat under the bottle itself, which does get surprisingly warm even with a tea-light. Overall, the finished look is not too bad for a ‘rough and ready’ same day experiment. I retained the tongue and groove parts of the floorboard, just to show its re-used nature. A very cheap and straightforward little experiment using leftover bits and bobs, with only a tea-light as a new expense.

 [skip to wooden bases part 2 here]

 

Leave a Reply

Your email address will not be published. Required fields are marked *