Sauce bottle

The beauty of having more than one type of cutter is that it can give you a greater range of options in terms of bottle cutting heights and diameters. A few small bottles have been too narrow in diameter to fit onto the Ephrem’s cutter, but this is where the G2 cutter steps in nicely. One such bottle that I’ve been waiting to start on, when I finally emptied it, was a Sarsons Worcester Sauce bottle, which has a narrow neck with a lid ridge at the top, and an almost  flat shoulder above a cylindrical body. I thought the neck and shoulders would make a great base, and that the body would be fine on top of it.

Worcester SauceFirstly, the bottle was soaked to remove the label, and the drip lid was removed with the point of a screwdriver. The bottle was then cleaned thoroughly with hot water to remove the last of the sauce remains prior to cutting. The round of the shoulder of the bottle actually forms a clear step-in of less than 1mm onto the cylinder of the body, which gives it a distinctive line, but also makes it slightly awkward to cut. You don’t want it much lower, as it might make the base foot look odd, but too close might add risk to the cut as a good score line is especially important on a small bottle, and I noticed there was a slight variation in the bottle on a test spin with the cutter. I pushed it as high as I could, and hoped for the best. The scoreline was good, though close to the change in angle, so I took plenty of time to run the cut with the hot and cold water. I warmed the bottle slowly around the full diameter, and then quenched it under the cold. On close inspection, It had ran cleanly and fully, and separated perfectly on the next warming. The body of the glass was surprisingly thick at around 3mm, and more substantial to work with than most beer bottles.

The clean breaks were gently arrissed down in 3 stages with increasingly finer grade diamond pads, and then scrubbed clean and dried. The base was then UV glued onto the neck top. Though the base was largely embossed with numbers, they actually didn’t hinder a central position for the narrow neck. The UV torch was used initially for speed, but as it was clear glass, I left it in the window for the day to fully cure naturally.

Worcester

The narrow body with it’s internal opening diameter of about 42mm is a really great fit for most tea-lights. All in all, a very nice little bottle to work on with an attractive end result. The neck and shoulders really make it work. It goes to show that you should keep an eye on all your glass containers for potential use, including sauce bottles and jars, and not just the more usual beer and wine bottles. I’m looking at all the condiment bottles and jars  when shopping now.

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