I’ve been motoring on with the copper foil work as the course moves into it’s last week till next year. I had another Brut bottle bottom cut and prepared for use in a copper foil design, and wanted to try and push the size and weight of glass a little to see what is possible, as the previous one was good in terms of hanging despite the added weight.
I had four 100mm square coloured cathedral cup coasters kicking about not being used, and knew they were annealed glass as one corner had chipped, so could be cut. I cleaned the non-slip cushions off the bottom, and cut a centralised cruciform pattern around the bottle bottom, shaping the four coloured squares to suit, before foiling and soldering up. Because the size was now 200x200mm , and with a heavy bottle centre, I added two hanging points formed from copper wire to cope with the extra weight. It hangs well on 40mm suction hooks on a window, and the end result can be seen in the photo here.
Following on from the successful use of a heavy bottle bottom for a copper foil sun-catcher, I wanted to try it again with a nice looking one on a Brut bottle. This one had a rope effect edge, and dotted circular textures on the punt, so I cut it about 8-10mm above the top of the punt. This left the rest of the bottle to use, and the bottle end will be used in another post in the near future.
The long curving corked top neck looked good to form a chimney of sorts, so I decided to make a hurricane base for the bottle as cut. I cut a square base out of a floorboard remnant, and routed a circle into it for the bottle to sit in. I then made a deeper groove at the back, and drilled through into the groves section to create a concealed breather hole to allow air flow the chimney effect to feed the candle. The base was then sanded smooth for ease of handling, and a coat of light oak dye added for final effect.
Once dry, all that remained was to test the drawing effect of the base with a tea-light, which worked well. The top of the bottle got very hot even with a tea-light, but the glass is very thick, and a long burn showed it to be ok. Another ‘upcycled’ project completed with hardly any cost at all other than time and a tealight.
I was keen to try another suncatcher using a bottle end, and had a punted olive wine bottle end left over from a bottle chop after making another candle hurricane from it. It had a nicely textured punted end, so I thought it would be a good one to keep. I picked up another good soldering tip from an excellent instructional DVD from Tempsford Glass, so wanted to try it out as soon as possible, and get a much better looking bead.
First thing to do was clean up the bottle end cut, to prepare it for bonding. I then cut another circle in 3mm clear glass, about 5-6mm greater in diameter than the bottle end. The prepared bottle end was then bonded to the circle using the daylight curing UV glue, and left to cure in the light for a day. The bottle end was cleaned up to remove any grease and I then wrapped the clear circle edge with the copper foil. Next stage is to draw around the bottle end, and create a template for the hanger, making sure to neatly centralise the bottle end in the design. In this case, I used a centre cross, and cut a square of a nice antique Cathedral glass in amber, with plenty of seeds and lines in it. The design was then cleaned and edged in copper foil prior to soldering. The tip of angling the iron tip onto its point and feeding the solder melt from above worked very well indeed, and I got a much better bead than I had previously achieved.
The last stage was to make and add a wire hanger using copper wire, and to clean it up. The extra depth and weight of the wine bottle end didn’t cause any difficulty with this design, and the colours complemented each other pretty well in the direct sunlight. The texture of the premium amber glass sheet is really nice in the sunlight. The smaller size square I used helps the larger diameter bottle end dominate the design a bit more, and I think it’s a much better end result than my first one.