Copperfoil bottle designs

I’ve finally got around to begining a first attempt at incorporating my bottle cutting hobby with the copper-foil stained glass I begun to learn earlier this year. It’s something I’ve been meaning to get round to for a while, and had two initial plans of making a window hanging design, and using a bottle bottom as a ’roundel’ style centre.

copperfoil hangerThe first thing was to cut a bottle bottom, so I chose a brown beer bottle, and cut it as low as could be successfully done, just above the dots and numbers line at the bottom. This gave the bottle bottom a rise of about 6mm from the main design. I then cut a circle of 3mm thick clear glass at a diameter 6mm larger than the cut bottle bottom, which I edged in copper-foil. The plan here was to allow comfortable room fro the copper-foil and soldering, and also to leave a thin clear halo of glass around the bottle for effect. bottle centreThe bottle edge was flatted with diamond pads, and then bonded to the clear circle of glass using a UV curing glass glue. Care was taken to make the glue bond complete all around the circle as I didn’t want liquids seeping in there during cleaning later on. This completed the centre piece, so next up was to decide what to do with it, so I pulled out all the sheets of coloured glass I had and held them together to see what complimented the brown glass of the bottle bottom. A textured streaky yellow glass looked good, and could be complimented with a copper patina when finished.

I drew around the circle centrepiece, and then measured off a square design off it. The squares were cut, ground and foiled, before being assembled together for soldering on a square edged board. I tacked the pieces together, and then tinned the edges, before completing the main solder joints around the circle and the four joints, which was easier than I had expected.copperfoil hanger 3d Next up I made a loop out of copper wire, tinned it and then bent it to suit the top corner as I wanted it to hand diagonally. When this was strong and all the soldering was tidied up, I cleaned the glass with a little bicarbonate of soda, and then added the copper patina to the solder. I added a suction hanger to the loop, and tried it out in the window. The end result is very pleasing in look, and I can see further improvement in my finishing, which is quite satisfying.


Cobra beer candle

Cobra candleI’ve cut and shown the Cobra beer bottles after chopping previously, with the fantastic embossed designs of an eastern look all around the main body. They really look great with a flickering candle behind them, as shown with tea-lights in an earlier post, but I’d not yet made one into a poured candle, will would work just as well, revealling more of the embossed designs as the candle burns away. This weekend I got my hands on a couple more Cobra empties, so decided to do just that. Here’s the result.